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蔬菜钵体苗自动移栽机取苗装置设计含开题、proe三维及24张CAD图+说明书

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蔬菜钵体苗自动移栽机取苗装置设计含开题、proe三维及24张CAD图+说明书

三维总装图

蔬菜钵体苗自动移栽机——取苗装置设计
摘要
移栽是蔬菜生产过程中的重要环节之一,移栽具有对气候的补偿作用和使作物生育提早的综合效益,可以充分利用光热资源,其经济效益和社会效益均非常可观。目前,国内正在应用的移栽机械多为半自动移植机,半自动移栽机靠手工送苗,效率低,劳动强度大,而国内自动移栽机的研究刚刚起步,自动移栽机从取苗到植苗都由机械自动完成,效率高。国外虽有一些自动移栽机应用于生产,但还处于不断研究与推广阶段。而取苗机构是制约自动移栽机发展的“瓶颈”,也是制约蔬菜大规模种植的关键问题之一。因此设计一种新型的取苗机构替代手工取苗,已成为我国蔬菜种植业发展的迫切需要。
本文总结吸收了国内外各种取苗机构的优缺点,在实验室已有研究成果的基础上,设计了一种新型蔬菜钵苗取苗机构,该机构可以单独作为取苗机构,实现自动取苗;或通过改进部分结构参数,可以集栽取功能于一体,即取苗和栽植苗动作都由该套机构完成。该蔬菜钵苗取苗机构结构简单,工作可靠,取苗效率高。本文主要的研究内容如下:
1.根据蔬菜钵苗取苗的技术特点和农艺要求,模拟人工取苗的轨迹、动作和姿态要求,发明蔬菜钵苗取苗机构,满足机械取苗特殊的工作轨迹要求,比现有的蔬菜取苗机构工作效率高,并且工作平稳。
2.论述了该取苗机构的工作原理和结构特点,建立取苗机构的运动学模型。
3.以建立的运动学模型为基础,基于可视化开发平台VB6.0,通过其软件分析蔬菜钵苗取苗机构辅助分析与优化软件(软件登记号:2011SR030044),介绍了该软件的人机交互界面及功能,基于该软件,解决了该机构运动学多目标优化的难点。
4.根据蔬菜取苗农艺要求,提出蔬菜钵苗取苗机构参数优化的目标和优化方法,分析各参数变化对取苗机构运动特性的影响,利用自主开发软件,采用人机交互的优化方法,优化出取苗机构的结构参数,满足蔬菜钵苗取苗的工作要求。
5.按照优化得到的结构参数,进行蔬菜钵苗取苗机构的总体设计,讨论了设计中应该注意的问题,最后在ProE、CAD下完成装配图和各零件的设计。
6.建立取苗机构的三维实体模型,对其进行虚拟装配。
关键词:蔬菜钵苗;取苗机构;工作机理;参数优化;试验研究
Optimal and Design of Vegetable Plug Seedling Pick-up Mechanism of Planetary Gear Trainwith Ellipse Gears and Incomplete Non-circular Gear
Abstract
Transplanting is an important process ofvegetable procreating,which has the function of compensatingvarying climate and shifting the procreating of plants to an earlier time. It helps the plants to use the source of light and temperature sufficiently,whichwill make considerable economical and social benefits. At present, most transplanting machines are semi-automatic transplanting machines,they need pick up plug seedling by man,which have highwork intensity and lowwork efficiency,and domestic research on automatic transplanting machine is just beginning. Automatic transplanting machine can pick up plug seedling and transplanting plug seedling by themselves,which have lowwork intensity and highwork efficiency. The overseas have automatic transplanting machine be applied in production,but the application and research on automatic transplanting machine is developing.Thus the pick up plug seedling machine is the key issues,which restricted the development of automatic transplanting machine and at same time,which is also restricted the development of the plants ofvegetable. So it's a pressing requirement to design a new kind of pick up plug seedling machine.
This paper concludes the merits and demerits of several kinds of transplanting machines from both domestic and abroad. Based on the achieved research result, a newvegetable plug seedling pick-up mechanism of planetary gear trainwith ellipse gears and incomplete non-circular gear has been designed. Thisvegetable plug seedling pick-up can be used as seedling fetching mechanism lonely to realize fetching seedlings automatically. Besides, if the mechanism parameters of this mechanism have been optimized properly, the motion of fetching seedlings and transplanting seedlings can both be realized by this mechanism. Thisvegetable plug seedling pick-up mechanism has simple structure and reliable performance. The main content of this paper is listed as bellow:
1. According to the technological characteristics and agricultural requirements, imitate the requirements of trajectory, motion and attitude of manual pick up plug seedling, invent thevegetable plug seedling pick-up mechanism,which can satisfy the specialworking trajectory requirements of fetching and pick up plug seedlings automatically. This newvegetable plug seedling pick-up mechanism has higherworking efficiency, steadier transmission and lessvibration than existing mechanism.
2. Theworking principle and structural features of this automaticvegetable plug seedling pick-up mechanism has been discussed and the kinematic mathematical model of this mechanism has been established.
3.Based on the established kinematic mathematical model and Visual Basic 6.0, develop the kinematic aided analytical and optimal software of thisvegetable plug seedling pick-up mechanism(Register Number: 2011SR030044). Introduce the human-computer interactive interface and functions of this software. By this software, the difficulty of optimizationwith multiple kinematic objects of this mechanism can be solved.
4. According to the agricultural requirements in our country, put forward the parametric optimal objects and methods of thevegetable plug seedling pick-up mechanism. Analyze the influence of parametervitiation on kinematic characteristics of thisvegetable plug seedling pick-up mechanism. Take advantage of the developed software, use the optimization method of human-computer interactive, and obtain the structural parameterswhich can satisfy theworking requirements of automaticvegetable pot seedling transplanting.
5. In accordancewith the obtained structural parameters, design the ensemble of thevegetable plug seedling pick-up mechanism; discuss the problemswhich should be noticed in the process of designing. Finally finish the design of parts and the assembly drawing basing on ProE and CAD.
6. Establish the solid model of all parts of thisvegetable plug seedling pick-up mechanism in UG6.0 and then carry out thevirtual assemble.
Keywords: Vegetable plug seedling; Pick-up mechanism; Work principle; Parameters optimization; Test study
目录
Abstract 6
第1章绪论9
1.1前言9
1.2国内外蔬菜钵苗取苗机构的发展概述11
1.2.1我国蔬菜钵苗移栽机械化发展概况11
1.2.2我国蔬菜钵苗移栽机存在的问题12
1.2.3我国蔬菜钵苗移栽机存在问题解决途径分析12
1.2.4国外蔬菜钵苗自动移栽机的发展和研究成果13
1.2.5蔬菜钵苗移栽机发展方向14
1.3国内取苗机构存在的主要问题和发展方向15
1.3.1国内取苗机构发展存在的主要问题15
1.3.2国内蔬菜取苗机构的发展方向15
1.4本文的研究目标16
1.5本文的主要工作及内容安排17
1.6本章小结17
第2章蔬菜钵苗取苗机构的运动学分析18
2.1取苗爪工作要求的实现18
2.2蔬菜钵苗取苗机械手的机构组成与工作原理19
2.3椭圆齿轮传动的运动分析21
2.3.1椭圆齿轮的啮合特性及优点21
2.3.2椭圆齿轮的角位移、角速度和传动比分析22
2.4蔬菜钵苗取苗机械手运动学模型的建立24
2.4.1运动学分析符合的说明24
2.4.2蔬菜钵苗取苗机械手位移分析25
2.4.3机械手上各点位移方程和各构件角位移方程26
2.4.4机构上各点的速度方程和各构件角速度方程28
2.4.5机械手上各点的加度方程和各构件角加速度方程29
2.5本章小结31
第3章蔬菜钵体苗自动移栽机取苗机构的参数优化32
3.1优化目标与变量32
3.2辅助分析优化软件32
3.2.1人机交互简介33
3.2.2本课题人机交互软件介绍34
3.2.3椭圆齿轮参数计算35
3.2.4取苗机构参数优化步骤35
3.2.5取苗爪尖点的速度分析36
3.3本章小结38
第4章蔬菜钵苗自动移栽机取苗机构的结构设计38
4.1蔬菜钵体自动移栽机取苗机构的整体结构设计38
4.2取苗臂机构设计40
4.3 CAD软件介绍41
4.3.1 CAD二维取苗机构零件图41
4.4 Proe软件介绍43
4.4.1三维Proe取苗机构零件图44
4.5总装配图45
4.6本章小结46
第5章总结与展望47
5.1总结47
5.2进一步的展望48
致谢49
参考文献50
附录52

A总装图

A总装图

L右箱体

L右箱体

L左箱体

L左箱体

拨叉(消除齿隙)

拨叉(消除齿隙)

拨叉帽(消除齿隙)

拨叉帽(消除齿隙)

拨叉轴

拨叉轴

弹簧(消除齿隙)

弹簧(消除齿隙)

定位板(行星轴)

定位板(行星轴)

行心轴锁住销

行心轴锁住销

行星轮

行星轮

行星轴

行星轴

行星轴-07

行星轴-07

行星轴套筒

行星轴套筒

设计目录

设计目录

设计所包含文件

设计所包含文件

太阳轮

太阳轮

太阳轮套筒

太阳轮套筒

凸轮(消除齿隙)

凸轮(消除齿隙)

凸轮

凸轮

凸轮衬套

凸轮衬套

牙嵌式法兰

牙嵌式法兰

摘要部分

摘要部分

中间轮

中间轮

中间轴

中间轴

中间轴定位销

中间轴定位销

中间轴套筒1

中间轴套筒1

中间轴套筒2

中间轴套筒2

字数统计

字数统计

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