三维夹具装配图
推动架零件机械加工工艺以及专用夹具设计
摘要
机械加工工艺规程设计和机床专用夹具设计在零件生产制造中有着很重要的作用。制定可行的机械加工工艺路线和设计合理的夹具才可确保零件的加工质量,生产出合格的产品。本设计的内容可分为机械加工工艺规程设计和机床专用夹具设计两大部分。先对B6065刨床推动架零件进行了详细的分析,了解其作用及加工要求。制定了两套工艺路线,通过分析、比较,最终确定了工艺路线方案,确定出加工余量和工序尺寸,选择了合适的加工设备,确定出了切削用量,计算了加工所需的基本工时。又运用夹具设计的基本原理和方法,拟定夹具设计的方案,针对零件加工中的钻孔工序设计了专用夹具。本设计的加工工艺合理,夹具可行、高效、省力,能满足零件的加工要求,保证其加工质量。
关键词:机械加工;工艺规程;专用夹具;推动架
Promote Frame Parts Machining Process and Special Fixture Design
Abstract
Machining process planning design and machine tool fixture design play an important role in parts manufacturing. To ensure the processing quality of parts and produce qualified products, a feasible machining process route and a reasonable fixture design should be formulated. The content of this design can be divided into two parts: the design of machining process regulations and the design of special fixture for machine tools. Firstly, the driving frame parts of B6065 planer are analyzed in detail to understand its function and processing requirements. Two sets of technological routes were worked out. Through analysis and comparison, the technological route scheme was finally determined, the processing allowance and process size were determined, the appropriate processing equipment was selected, the cutting parameters were determined, and the basic working hours needed for processing were calculated. Using the basic principle and method of fixture design, the design scheme of fixture is worked out, and the special fixture is designed for the drilling process of parts processing. The processing technology of this design is reasonable, the fixture is feasible, efficient and labor-saving, which can meet the processing requirements of parts and ensure the processing quality.
Key words: Machining; Process Regulation; Special Fixture; Drive Frame
目录
摘要I
Abstract II
1绪论1
1.1题目背景和研究意义1
1.2国内外相关研究情况1
1.2.1发展历史1
1.2.2发展现状、趋势2
1.3本课题研究的主要内容4
2零件的分析5
2.1零件的作用和结构5
2.2零件的工艺分析5
2.3零件的生产纲领7
3机械加工工艺规程设计8
3.1零件表面加工方法的选择8
3.2制定机械加工工艺路线8
3.3工艺方案的比较与分析9
3.4工序尺寸的确定11
3.5加工余量的确定12
3.6选择加工设备与工艺设备13
3.6.1机床的选择13
3.6.2夹具的选择13
3.6.3刀具的选择13
3.6.4量具的选择14
3.7切削用量及基本时间的确定14
3.7.1工序3的设计14
3.7.2工序4的设计15
3.7.3工序5的设计18
3.7.4工序6的设计21
3.7.5工序7的设计25
3.7.6工序8的设计28
3.7.9工序11的设计35
3.7.10工序12的设计37
4钻6孔的专用夹具设计38
4.1夹具的相关知识38
4.1.1夹具的特点38
4.1.2专用夹具介绍38
4.2问题的提出39
4.3研究原始质料39
4.4定位基准的选择39
4.5夹紧方案选择40
4.6其他重要零件选择40
4.7切削力和加紧力的计算40
4.8定位误差分析41
4.9夹具设计及操作的简要说明41
结论42
参考文献43
致谢44
三维零件图
钻6孔夹具装配图
推动架零件图
毛坯图
钻6孔底座-A2
加工工序卡
加工过程卡
夹具设计部分
字数统计
摘要部分
设计目录