1006040
Table of contents
LIST OF DRAWINGS 7
INCINERATOR 7
FLUE GAS 7
SLUDGE TANK 7
ELECTRIC 7
INTRODUCTION 9
DESCRIPTION OF MANUAL 9
SERVICE NETWORK FOR TEAMTEC(GOLAR) INCINERATORS 9
MAIN DATE 11
PERFORMANCE DATE 11
SHIPS SYSTEM INTERFACE REQUIREMENT 15
GUARANTEE CERTIFICATE 17
TECHNICAL DESCRIPTION 19
OVERALL SYSTEM FUNCTION DESCRIPTION 19
ARRANGEMENT 20
OPERATOR PANEL E300 21
GENERAL 21
MENU 23
ALARM SYSTEM 33
FUNCTION DESCRIPTION 37
I/O CONFIGURATION 41
PROGRAM DESCRIPTION 43
SLUDGE CONTROL 49
START UP ROUTINES FLOW DIAGRAM 51
BURNER CONTROL 53
STORAGE AND INSTALLATION 55
PRESERVATION 55
PRECOMMISSIONING 57
TEST OF FUNCTION AND SAFETY DEVICES 59
ALARM AND SAFETY FUNCTIONS 65
OPERATING INSTRUCTIONS 65
SELECTING PROGRAM 65
INSTRUCTION FOR OPERATION 65
EMERGENCY STOP 67
TROUBLE SHOOTING 71
MAINTENANCE INSTRUCTION 75
PREVENTIVE MAINTENANCE 75
INSPECTION 77
CLEANING AND LUBRICATION 79
DISASSEMBLY, REPAIR, REPLACEMENT AND REASSEMBLY 81
SPARE PARTS 83
MINIMUM SPARE PARTS, 2008 OG200/400C ART NO. 15915 83
SPARE PARTS FOR 1 YEAR SERVICE, 2008 OG200/400C ART NO. 15909 84
SPARE PARTS FOR 2 YEARS SERVICE, 2008 OG200/400C ART NO. 15910 85
SPARE PARTS FOR 3 YEARS SERVICE, 2008 OG200/400C ART NO. 15911 86
SPARE PARTS FOR 4 YEARS SERVICE, 2008 OG200/400C ART NO. 15913 87
SPARE PARTS FOR 5 YEARS SERVICE, 2008 OG200/400C ART NO. 15914 88
APPENDICES 89
APPENDIX A: PLC FX2N 91
GENERAL 91
BASE UNIT 91
SPECIFICATION OF BASE UNIT 92
DIAGNOSTICS 92
REPLACING THE BATTERY 93
APPENDIX B: OPERATOR PANEL E300 94
TECHNICAL DATA 95
APPENDIX C: DIESEL OIL BURNER F-50-45-T 97
SERVICING AND ADJUSTMENT 97
DIESEL OIL PRESSURE ADJUSTMENT 97
BURNER AIR ADJUSTMENT. 98
SPARE PARTS 99
DO NOZZLES 99
APPENDIX D: SUNTEC OIL PUMP, J4-CCC-1002 101
APPLICATIONS 101
PUMP OPERATING PRINCIPLE 101
TECHNICAL DATA 102
PUMP DIMENSIONS 103
PIPE DIMENSIONS 103
INSTALLATION 104
START UP 104
PRESSURE REGULATION 104
SYSTEMATIC MAINTENANCE 104
PARTS LIST 105
APPENDIX E: FREQUENCY INVERTER 107
SPECIFICATION 107
TECHNICAL CHARACTERISTICS 107
ACCESSING TERMINAL BLOCKS 110
CONNECTION DIAGRAM 110
POWER TERMINALS 111
CONTROL TERMINALS 111
OPERATING SPEED RANGE 112
ACCELERATION AND DECELERATION RAMP TIMES 112
2-WIRE CONTROL 113
CONFIGURATION OF ANALOGUE INPUT. 113
FAULT RESET 113
AUTOMATIC RESTART 113
MOTOR CURRENT 114
THERMAL PROTECTION OF THE MOTOR 114
SET-UP 115
ADJUSTMENT OF SPEED CONTROLLER 116
APPLICATION FUNCTION MENU FUN 118
MONITORING MENU SUP 120
FAULT-CAUSES REMEDIES 121
APPENDIX F: SLUDGE BURNER. 123
CLEARNING OF SLUDGE BURNER 123
APPENDIX G: SLUDGE VAVLE 125
VAVLE 125
APPENDIX H: SLUDGE DOS. PUMP 127
DIMENSION 127
PARTS LIST 127
INSTALLATION 129
STORAGE 128
IMMEDIATELY PRIOR TO INSTALLATION AND STARTING 128
ELECTRICAL 129
IMPORTANT 129
DRYRUNNING 129
DIAGNOSTIC CHART 131
APPENDIX I: SLUDGE CIRC. PUMP 132
DRAWINGS 138
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