游戏手柄外壳注塑模具设计含5张CAD图1模2腔+说明书

塑件视图1

游戏手柄外壳注塑模具设计
摘要
塑料模具是塑料成型工业中的重要组成部分，在模具发展历程中我国有了很好的进步，虽然一些注塑模具技术已和国际先进水平想持平，但是在质量和数量方面仍然满足不了现在国内市场的需求。其实模具的设计和制造影响着注塑件的质量的好坏，而且注塑件多种多样，其结构非常复杂，设计困难，所以设计注塑模具是一个非常复杂和知识需求非常高的产业。同时激烈的市场竞争带来越来越快的产品更新换代，对注塑模的设计和制造提出了更高的要求。因此在本次设计中充分考虑了模具设计标准化。
本设计以材料为尼龙1010的游戏机手柄外壳注塑模具设计为课题。该题目涉及了注塑模具模架的设计及校核、型腔数量的选择、模具结构设计、冷却管道的设计和优化、UG三维绘图软件学习和应用等方面知识。其中模架的选择尤为关键，它的选择关系到塑件成型质量的好坏和效率的高与低，可以说是整套模具的骨架。其次，冷却管道在整个模具中也中起着至关重要的作用，它能控制设计的模具整体温度，可以将熔料冷却过程中的大部分热量全都带走，起到快速成型的作用。
在本设计过程中充分利用了UG计算机软件辅助设计，绘制出完整的二维设计图纸和三维实体造型，使得整个模具设计的时间大大缩减，效率得到提高，从而简化了设计的整个过程。
关键词：游戏机手柄；注塑模具；结构设计
ABSTRACT
Plastic mold is an important part of the plastic molding industry, in the mold development course in our country has made very good progress, while some injection mold technology has the international advanced level to flat, but now in terms of quality and quantity still can't satisfy the demand in the domestic market. Actually the mold design and manufacture of affecting the quality of injection molded parts, and plastic are diverse, its structure is very complex and design difficulty, so the design of injection mold is a very complex and the industry of knowledge demand is very high. Therefore, the design of injection mold is a very complex industry with very high knowledge demand. Meanwhile, the fierce market competition brings about faster and faster product upgrading, and higher requirements for the design and manufacture of injection mold are put forward. Therefore, the standardization of mold design is fully considered in this design.
This design is designed to be a project with a molded plastic mold designed to be made of nylon 1010. The subject involves the design of injection mold die set and check, the choice of cavity number, injection mold structural design, the optimization design of cooling pipe, UG 3D drawing software knowledge learning and application, etc. The choice of the model is particularly critical, and its selection has to do with the quality of the plastic and the quality of the shape and the efficiency of the high and low, which is basically the skeleton of the entire mold. Secondly, the cooling pipe also plays a crucial role in the whole mold. It can control the overall temperature of the mold design, and can remove most of the heat from the molten material cooling process.
In this design process, UG computer software aided design is fully utilized to draw a complete 2D design drawing and 3D solid modeling. The design time of the whole mold is greatly reduced, and the efficiency is improved, and the whole process of design is simplified.
Key Words：Gamepad; Injection mold; Structural design
目录
摘要I
ABSTRACT II
1绪论1
1.1塑料模具目前发展现状1
1.2研究注塑模具的意义1
1.3现代注塑模具设计方法2
1.4本次设计的主要内容2
2注塑件的分析3
2.1明确塑件设计要求3
2.2塑件的原材料分析3
2.3计算塑件的体积和质量4
3总体方案设计5
3.1模架的方案设计5
3.2型腔的方案设计6
4注塑机的选择7
4.1实际注塑量7
4.2注射压力7
4.3锁模力7
4.4塑件注塑工艺参数的确定8
4.5注塑机的选取及校核9
5注塑模具的结构设计11
5.1分型面的选择11
5.2确定型腔的数目及排列方式12
5.3浇注系统的设计12
5.4排气系统的设计15
5.5成型零件的设计16
5.6抽芯机构的设计18
5.7推出机构的设计20
5.8温控系统的设计22
6注塑机有关参数的校核23
6.1开模行程校核23
6.2最大注塑量校核23
6.3模具与注塑机安装尺寸校核23
6.4模具闭和高度校核23
7绘制模具总装图及工作原理24
7.1二维模具总装图24
7.2三维模具总装图26
7.3本模具的工作原理28
8结论29
参考文献30
附录1：外文翻译29
附录2：外文原文35
致谢39

塑件视图2

塑件图

三维装配图视图1

装配体

定模

动摸

冷却系统

设计所包含文件

设计字数统计

设计目录

塑件分析

中英文摘要