刀盘斜孔车夹具设计及加工工艺-车4-φ17孔含非标6张CAD图+说明书

斜孔车夹具装配图

刀盘加工工艺及斜孔车夹具设计
摘要
本设计是基于刀盘零件的加工工艺规程及一些工序的专用夹具设计。刀盘零件的主要加工表面是外圆及孔系。一般来说，保证平面的加工精度要比保证孔系的加工精度容易。因此，本设计遵循先面后孔的原则。并将孔与平面的加工明确划分成粗加工和精加工阶段以保证孔系加工精度。夹具选用专用夹具，夹紧方式多选用手动夹紧，夹紧可靠，机构可以不必自锁。因此生产效率较高。适用于大批量、流水线上加工。能够满足设计要求。
关键词：刀盘类零件；工艺；夹具；
ABSTRACT
The design is based on the body parts of the processing order of the processes and some special fixture design. Body parts of the main plane of the surface and pore system. In general, the plane guarantee processing precision than that of holes machining precision easy. Therefore, this design follows the surface after the first hole principle. Plane with holes and the processing clearly divided into roughing and finishing stages of holes to ensure machining accuracy. Datum selection box input shaft and the output shaft of the supporting hole as a rough benchmark, with top with two holes as a precision technology reference. Main processes arrangements to support holes for positioning and processing the top plane, and then the top plane and the supporting hole location hole processing technology. In addition to the follow-up processes individual processes are made of the top plane and technological hole location hole and plane processing. Supported hole processing using the method of coordinate boring. The whole process of processing machine combinations were selected. Selection of special fixture fixture, clamping means more choice of pneumatic clamping, clamping reliable, institutions can not be locked, so the production efficiency is high, suitable for large batch, line processing, can meet the design requirements.
Key words: Angle gear seat parts; fixture;
目录
摘要II
ABSTRACT III
第1章加工工艺规程设计1
1.1零件的分析1
1.1.1零件的作用1
1.1.2零件的工艺分析1
1.2刀盘加工的主要问题和工艺过程设计所应采取的相应措施1
1.2.1孔和平面的加工顺序2
1.2.2加工方案选择2
1.3刀盘加工定位基准的选择2
1.3.1粗基准的选择2
1.3.2精基准的选择3
1.4刀盘加工主要工序安排3
1.5机械加工余量、工序尺寸及毛坯尺寸的确定5
1.6选择加工设备及刀、量具6
1.7确定切削用量及基本工时（机动时间） 6
第2章车4-φ17孔夹具设计16
2.1车床夹具设计要求说明16
2.2车床夹具的设计要点16
2.3定位机构18
2.4夹紧机构18
2.5零件的车床夹具的加工误差分析19
2.6确定夹具体结构尺寸和总体结构20
2.7零件的车床专用夹具简单使用说明21
结论22
参考文献23
致谢25

刀盘零件图

过程卡

夹具设计部分

设计所包含文件

字数统计

毛坯图

工序卡

工序图

夹具体

芯轴

转盘