总装图
F60螺旋板新型换热器机械设计
此次设计是F60螺旋板式新型换热器，组成部分分别是：螺旋板，螺旋通道，外壳等零件组成。螺旋板式换热器是一种新型的形式，其传热效率好，运行稳定性高，可多台共同工作。这种换热器是由两张卷制而成，形成了两个均匀的螺旋通道，两种传热介质可进行全逆流流动，大大增强了换热效果，即使两种小温差介质，也能达到理想的换热效果。
本次设计为F60螺旋板式新型换热器，设计内容有指导导师所给定的相关参数使热诚的介质，设计压力及设计温度与冷诚是的介质，设计压力及温度之间在换热面积为60，腐蚀余量为自定的条件下完成两者之间的相互转换。在体转换之下保证利用率的高度，提高效率。
设计该类型换热器时要注意以下几点：此类换热器型号的选择，螺旋板材料的选择，外壳刚度的计算，定柱距，螺旋通道以及各种所需参数的计算。因为该换热器为螺旋式，所以不容易造成通道的堵塞，因为是螺旋通道，所以不容易造成死角，杂质的存在大多都是影响通道的腐蚀程度。本次所设计的不可拆卸的换热器需要符合各种强度要求之下，降低管板的厚度。在焊接时注意检查漏点是裂缝还是砂眼同时对该漏点进行处理。
在根据相关规定与设计需求的情况下合理的完成设计并完成该设计的设计图纸，然后在结合实际需求与实际生产条件的情况下安全制作此次设计得出的F60螺旋板式新型换热器。
关键词：螺旋通道；螺旋板；刚度；密封
ABSTRACT
The design is F60 spiral plate new heat exchanger, the components are: spiral plate, spiral channel, shell and other components. Spiral plate heat exchanger is a new type of heat exchanger, heat transfer efficiency, high stability, canwork together more than one. This heat exchanger is made of two coils, forming two uniform spiral channel, two kinds of heat transfer medium can be countercurrent flow, greatly enhanced the heat transfer effect, even if the two small temperature difference medium, but also To achieve the desired heat transfer effect.
The design of the F60 spiral plate new heat exchanger, the design content of the instructor given the relevant parameters to make the enthusiasm of the media, the design pressure and design temperature and cold is the medium, the design pressure and temperature between the heat transfer Area of ??60, the corrosion margin for the custom conditions to complete the conversion between the two. Under the physical conversion to ensure the utilization of high, improve efficiency.
Design the type of heat exchanger should pay attention to the following points: the choice of such heat exchanger models, spiral plate material selection, shell stiffness calculation, fixed column spacing, spiral channel and avariety of required parameters of the calculation. Because the heat exchanger for the spiral, it is not easy to cause the channel blockage, because it is a spiral channel, it is not easy to cause dead ends, the presence of impurities are mostly affect the channel corrosion. This design of the non-removable heat exchanger needs to meet the strength requirements, reduce the thickness of the tube plate. In thewelding attention to checkwhether the leak is a crack or trachoma at the same time the leak processing.
?In accordancewith the relevant provisions and design requirements of the case to complete the design and complete the design of the design drawings, and then combinedwith the actual needs and actual production conditions in the case of safe production of the design of the F60 spiral plate new heat exchanger.
Keywords: spiral channel; spiral plate; stiffness; seal
目录
1综述1
1.1引言1
1.2类型1
1.2.1直接接触式换热器1
1.2.2板、管式换热器1
1.2.3蓄能式换热器1
1.3螺旋板换热器2
1.3.1国内外发展概况2
1.3.2类型2
1.3.3结构特点3
2结构设计4
2.1外壳4
2.2密封结构5
2.2.1垫片端盖密封5
2.2.2焊接密封5
2.3进出口的设计6
2.3.1接管外伸长度6
2.3.2接管最小位置6
2.4刚度6
3设计与计算7
3.1设计的任务和思想7
3.1.1设计的任务7
3.1.2设计的思想7
3.2已知参数8
3.3几何设计9
3.3.1螺旋体画法9
3.3.2中心隔板宽10
3.3.3螺旋通道长度10
3.3.4偏心距10
3.3.5有效换热圈数11
3.3.6外径11
3.3.7螺旋板圈数11
4工艺计算12
4.1强度计算12
4.2挠度计算13
4.3稳定性校核14
4.4应力校核15
5结构尺寸15
5.1定距柱16
5.2密封结构16
5.3进出口接管直径16
5.4外壳17
5.5中心隔板尺寸的计算17
5.6半圆端板18
5.7接管外伸长度及接管位置18
5.8法兰18
5.9支座19
6焊接工艺20
6.1不锈钢的焊接20
6.2设计原则21
6.3焊接工艺21
6.3.1筒体的焊接工艺21
6.3.2中心隔板与螺旋板的焊接工艺22
7生产制造与安装22
7.1材料的验收22
7.2螺旋板的制造22
7.2.1螺旋板板材的下料23
7.3制造工艺23
结语24
参考文献25
致谢26
半圆端板
定距柱
耳式支撑部件
开孔半圆端板
冷程接管法兰
螺旋体
内丝接管
热程接管法兰
外丝堵
支承环
参数要求
设计目录
图纸所包含文件
字数统计
摘要部分
