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中央空调面板某零件的塑料注射模具设计-抽芯注塑模含三维及12张CAD图+说明书

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A-5-塑件三维图

中央空调面板某零件的塑料注射模具设计
摘要
当前中央空调面板某零件注塑成型工艺方法很多，为了进一步提高生产效率，节约生产成本，本文在现有的注塑成型工艺冷却方面做了进一步改进，选择在型芯上开设冷却水道，希望缩短冷却过程，从而提高生产效率。
本文主要介绍了经过优化型芯冷却系统后的中央空调面板某零件注射模设计、塑料成形工艺以及注塑的过程，也对注塑机也进行了一些简单的介绍。主要设计过程有：塑料制品的工艺分析，型腔数目的确定，型芯冷却系统的设计，注塑机的选择以及模具的结构设计。本文设计的是一模两腔三板式模具，本文对模具的各部分零件进行了设计与计算。在完成了一系列计算和构想之后，利用三维软件画出注件的三维图，并设计好浇注系统、开模方向，在确定无误之后，利用3d设计模架，在完成模架设计之后，利用装配方法把整套模具完成整体设计并导出总装配图。
通过采用组合式型芯，并在型芯块上设计螺旋状冷却水道的冷却系统措施后，注塑过程中注件得到了良好的散热，提高了注件生产效率。在现有的工艺上做了改善之后，中央空调面板某零件的注塑过程大大缩短，既提高了生产效率，同时也节约了生产成本。
关键词：中央空调面板某零件；一模两腔；三板式模具；注射模
Abstract
Many of the current methods of central air-conditioning panel a parts injection molding, in order to further improve the production efficiency, save the production cost, this paper made a further improvement in the injection molding process of cooling the opening cooling channel on the core, to shorten the cooling process, so as to improve the production efficiency.
This paper mainly introduces the design of injection mold, plastic forming process and injection molding of the central air-conditioning panel after the optimized core cooling system, and also gives a brief introduction to the injection molding machine. The main design process is the process analysis of plastic products, the determination of the number of cavities, the design of the core cooling system, the selection of injection molding machines and the structural design of the mold. This design is the first mock exam two cavity mold, the mold parts of the design and calculation. After the completion of a series of calculation and the conception, a three-dimensional map of injection parts using 3D software to draw, and design the gating system, opening direction, after determining the correct use of 3D after completing the design of the mold, the mold design, the use of the entire mold assembly method to complete the overall design and export assembly drawings.
After the cooling system of the spiral cooling channel is designed by using the combined core and the design of the cooling system of the spiral cooling core, the injection parts arewell cooled and the efficiency of the injection molding is improved. After the improvement of the existing process, the injection molding process of a part of the central air conditioner panel is greatly shortened, and the production efficiency is improved, and the production cost is saved.
Keywords central air-conditioning panel of some spare parts; the first mock exam two cavity mold; injection mould;
目录
摘要I
ABStract II
第1章绪论1
1.1模具行业的发展1
1.2注塑工艺概述1
1.2.1注塑工艺发展的现状2
1.2.2注塑工艺发展趋势2
1.3 CADCAMCAE及三维软件的发展趋势3
1.4注塑模具概述4
1.5课题研究的目的和意义4
第2章模具设计方案5
2.1中央空调面板某零件二维图5
2.2塑件材料5
2.2.1基本特性5
2.2.2成型性能6
2.2.3主要用途7
2.3塑料制品的工艺分析7
2.3.1脱模斜度7
2.3.2塑件的壁厚8
2.3.3支承面8
2.3.4材料的成型收缩率8
2.3.5尺寸精度和表面粗糙度9
2.4注塑过程的特点9
2.5型腔数目的确定10
2.6注塑机的选择10
2.7最大注塑量校核10
2.8锁模力校核11
2.9模具与注塑机安装部分相关尺寸校核12
2.10开模行程校核12
第3章浇注系统的设计14
3.1设计浇注系统基本要点14
3.2主流道设计14
3.2.1主流道的作用14
3.2.2主流道（浇口套）设计基本要点15
3.3分流道设计15
3.3.1分流道的作用15
3.3.2分流道的类型16
3.4浇口设计16
3.4.1浇口的作用16
3.4.2浇口的类型16
3.5冷料穴设计18
3.6排气槽设计18
第4章成型零件的结构设计19
4.1成型零件结构设计19
4.2型芯冷却系统的设计22
4.3模架的选用23
4.3.1安装尺寸校核23
4.3.2模具高度尺寸的确定25
4.4脱模机构的设计27
4.4.1顶杆的设计27
4.4.2顶料板的设计28
4.5顶杆的复位29
装配图31
总结32
致谢33
参考文献34