制药用发酵罐反应系统总体结构设计含6张CAD图+说明书

60m3发酵罐装配图

摘要
发酵罐是化工生产中的主要化学反应装置。它的功能是：物料均匀混合；液相气体良好分散；液相颗粒均匀悬浮；另一相的均匀悬浮液或总乳状液谷氨酰胺单钠添加剂、发酵系统、食品工业等新实用产品的主要成分。包括：立方体、搅拌机、传热装置、轴封等，必要时可增加其它附件，如门的安装、焊接；手动开孔及各种连接线（用于内部零件的修理、装卸、温度计、压力表等），保护减压装置为物料的化学反应提供一定的空间，搅拌器由驱动装置、搅拌轴和搅拌器组成。它的功能is:至不同反应物料的混合，混合装置可分为两类：不潜水）只有变速箱和减速机，I传动系统，传热装置位于筒体或锅炉的外壳外，是控制反应所需材料的温度。
组织者设计为63厘米六面，相当于一个大体积的设计。它使用热管和三步混合。

关键词:搅拌罐搅拌器传热装置轴封装置

ABSTRACT
Fermentation is a chemical reaction to achieve the production of major equipment.Its role is:①to mixed materials;②the gas iswell dispersed in the liquid phase;③making uniform solid particles suspended in liquid;④souneven suspension or other liquid emulsified in uniform。For the uniform reaction,nowiswidelyused in pharmaceutical,monosodium glutamate,enzyme system and food industries.Its main components include the reactor body,mixing equipment,heat transfer equipment and seal device.Also add other accessories needed,such as assemblyandwelding manhole,hand hole and all over(in pieces for ease of maintenance and feeding,nesting),install thermometers,pressure gauges,mirrors,safetyrelief device(for operation effectivelymonitor and control the material temperature,pressure)and so on.Mixing device is a gear,shaft and agitator stirring composition,its role is to participate in avarietyof materials,reaction mixed evenly,so that good contact material to accelerate the chemical reaction.Mixing devices can be divided into non-diving type(onlydriven machines and gear and transmission system disclosed in the liquid outside and dive type(from the driving machine to sneak into a liquid blender all)types.Heat transfer device is set in the interior of reactor bodycoil or external tank set up in the jacket,its role is to control the materials needed in the reaction temperature range.
The design of the fermentation tankvolume is 63 cubic meters,and this is a large tank designwith coil heat transfer and three mixing

Keywords: Mixing Tank mixer Heat transfer equipment Shaft sealing device

目录
第一章绪论1
1.1发酵罐总体要求1
1.1.1发酵罐的工作要求1
1.1.2发酵罐的设计依据1
1.1.3酵罐的设计要求1
1.1.4开孔补偿1
第二章设计参数的选择3
2.1原始数据3
2.1.1设计数据4
2.1.2主要元件材料的选择4
2.2基本的选型4
第三章容器的结构设计4
3.1圆筒的设计4
3.1.1圆筒的高和直径4
3.1.2圆筒的厚度计算5
3.1.3封头壁厚的设计5
3.2所装料液高度6
3.3轴的设计及校验6
3.3.1搅拌轴及圆盘有效质量的计算11
3.4按轴封处允许径向位移验算轴径16
第四章主要部件的选择19
4.1减速机的选择19
4.1.1联轴器的选择19
4.1.2密封19
4.2底轴承的选型20
第五章传热计算21
5.1传热数据21
5.2裙座基本性质28
5.2.1裙座与罐体连接型式28
5.3各个截面的校核检验36
5.4搅拌罐的设备安装和工艺39
5.4.1搅拌罐的结构说明39
5.4.2搅拌罐罐体配置39
结论40
参考文献42
致谢43

A1-法兰

A1-人孔

A1-蛇管

A1-视镜

A1-支座

1字数

2摘要

3设计所包含文件

4设计参数

5目录