钻18孔夹具装配图
摘要
本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
张紧轮支架加工工艺规程及夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:工艺、工序、切削用量、夹紧、定位、误差。
ABSTRCT
This design content has involved the machine manufacture craft and the engine bed jig design, the metal-cutting machine tool, the common difference coordination and the survey and so on thevarious knowledge.
The reduction gear box body components technological process and its the processing hole jig design is includes the components processing the technological design, theworking procedure design aswell as the unit clamp design three parts. Must first carry on the analysis in the technological design to the components, understood the components the craft redesigns the semi finished materials the structure, and chooses the good components the processing datum, designs the components the craft route; After that is carrying on the size computation to a components each labor step ofworking procedure, the key is decides eachworking procedure the craft equipment and the cutting specifications; Then carries on the unit clamp the design, the choice designs the jig each composition part, like locates the part, clamps the part, guides the part, to clamp concrete and the engine bed connection part aswell as other parts; Position errorwhich calculates the jig locateswhen produces, analyzes the jig structure the rationality and the deficiency, andwill design in later pays attention to the improvement.
Keywords: The craft, theworking procedure, the cutting specifications, clamp, the localization, the error
目录
摘要1
ABSTRCT 2
1绪论1
2张紧轮支架的分析2
2.1张紧轮支架的工艺分析2
2.2生产类型的确定2
3工艺规程设计4
3.2确定定位基准4
3.2.1粗基准的选择4
3.2.2精基准选择的原则5
3.3工序的合理组合5
3.4工序的集中与分散6
3.5加工阶段的划分6
3.6工艺路线的拟订7
3.7加工工艺路线方案的比较7
3.8张紧轮支架的偏差计算9
4.确定切削用量及基本工时(机动时间) 10
5钻Φ18孔夹具设计17
5.1定位基准的选择17
5.2定位元件的设计17
5.3定位误差分析17
5.4钻削力与夹紧力的计算18
5.5钻套、衬套、钻模板及夹具体设计19
5.6夹紧装置的设计21
5.7夹具设计及操作的简要说明21
参考文献22
致谢22
钻18孔夹具体
张紧轮支架零件图
毛坯图
固定钻模板
夹具设计部分
设计目录
设计所包含文件
摘要部分
张紧轮支架综合卡片
支撑板
字数统计
工序图