零件三维顶面
摘要
本文介绍了复杂零件数控工艺与编程加工,主要步骤有对零件图样进行分析,确定加工工艺过程;计算走刀轨迹,得出刀路轨迹;编写数控加工程序;制作控制介质;校对程序及首件试切。进行数控工艺分析时要进行多次试验以保证最优的方案。需要用到的主要机床是数控铣床和加工中心,数控铣床是现代数控技术最重要的装备。它的发展是信息技术(IT)与制造技术(MT)结合发展的结果。数控技术是现代制造业中重要的组成部分。本文内容介绍了数控加工的特点、加工工艺分析以及数控编程的一般步骤,并通过实例详细的介绍了数控加工工艺与编程的方法。
关键字:加工工艺;数控编程;数控铣床;加工中心;
Abstract
This paper introduces the Technology and programming of precision and complex part, the main steps included the analysis the pattern of every parts, determine the processing process.Calculate the trail of the knife, obtain the cutter location data of the knife. Compose the NC program. Manufacture the controlled medium. Proofread the program and the first trial cut. In order to ensure the optimal solution, the experiment are carried out for NC process analysis. The main tool used to is NC milling machine and center of machining, the NC milling machine is one of the most important equipment of modern CNC technology. The development of the NC milling machine is the result of the development of IT and MT. The NC technology is the important part of modern manufacturing industry. P roe is based on the modern manufacturing technology. This paper introduces the characteristic of the NC machine machining process analysis and the general steps of NC programming.And the method of processing technology and programming of NC is introduced through examples.
Keywords: processing technic;NC programming;NC milling machine;machining center;
目录
摘要2
Abstract 3
1绪论4
1.1本课题研究的背景4
1.2数控设备的简介4
1.3本研究的目的与意义4
1.4数控加工工艺与普通加工工艺的区别及特点5
2零件图工艺性分析6
2.1零件介绍6
2.2零件加工工艺性分析7
2.3零件的技术要求分析7
2.4材料分析7
3零件的加工工艺分析9
3.1毛胚的选择9
3.2粗基准的选择10
3.3精基准的选择10
3.4加工阶段的划分10
3.5工序余量的安排11
3.6工序的划分和加工工艺路线的确定11
3.7选择并确定工艺装备12
3.7.1数控机床的选择12
3.7.2夹具的选择12
3.7.3刀具的选择14
3.7.4量具的选择15
4工艺参数选择及制定工艺文件17
4.1转速进给参数的选择17
4.2机床实际参数21
4.3制定工艺文件22
4.4工序卡22
5加工程序编制23
5.1数控编程23
5.3仿真加工26
致谢30
参考文献31
零件三维底面
零件图
仿真加工
过程卡
字数统计
走刀路线
刀具选择
工序卡
设计计算预览