空心齿轮轴的滚齿夹具设计及加工工艺装备含非标6张CAD图+说明书

空心齿轮轴零件图

摘要

本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
空心齿轮轴加工工艺规程及其齿轮加工的夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析，了解零件的工艺再设计出毛坯的结构，并选择好零件的加工基准，设计出零件的工艺路线；接着对零件各个工步的工序进行尺寸计算，关键是决定出各个工序的工艺装备及切削用量；然后进行专用夹具的设计，选择设计出夹具的各个组成部件，如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件；计算出夹具定位时产生的定位误差，分析夹具结构的合理性与不足之处，并在以后设计中注意改进。

关键词：空心齿轮轴、工艺、工序、切削用量、夹紧、定位、误差、夹具设计

ABSTRCT

This design involves the knowledge of machine manufacturing process and fixture design, metal cutting machine tools, tolerance matching and measurement.
The machining process specification of hollow gear shaft and the fixture design of gear machining include three parts: process design, process design and special fixture design. In the process design, it is necessary to first analyze the parts, understand the process of the parts, then design the structure of the blank, select the processing benchmark of the parts, and design the process route of the parts; then calculate the size of each process step of the parts, the key is to determine the process equipment and cutting parameters of each process; then design the special fixture, and select and design the fixture Each component of the fixture, such as positioning element, clamping element, guiding element, connecting part between the fixture and the machine tool and other parts; calculate the positioning error generated during the fixture positioning, analyze the rationality and shortcomings of the fixture structure, and pay attention to improvement in the later design.
Keywords: hollow gear shaft, technology, process, cutting amount, clamping, positioning, error, fixture design

目录

摘要1
ABSTRCT 2
序言1
一．零件的分析2
1.1零件的作用2
1.2零件的工艺分析2
二.工艺规程设计3
2.1确定毛坯的制造形式3
2.2基面的选择的选择4
2.3制定工艺路线4
2.4机械加工余量、工序尺寸及毛坯尺寸的确定6
2.5确定切削用量及基本工时7
三、夹具设计20
3.1定位分析20
3.2分析计算定位误差20
3.3切削力和夹紧力的计算21
1.设计夹紧机构一般应遵循以下主要原则： 21
2.螺栓螺母夹紧机构的特点： 22
3.夹紧力的方向的确定22
3.4夹具操作说明24
总结25
致谢26
参考文献27

夹具装配图——A1

滚齿心轴——A3

毛坯图

套筒——A4

端盖——A4

过程卡

夹具设计部分

目录

设计所包含文件

摘要

字数