总装图A0
挂式空调前盖的注塑模设计
摘要
和传统注塑模具设计方法相比，基于proe和Moldflow的注塑模具设计的设计周期短，成本低并且模具制造工艺性能好。本次设计的零件是挂式空调前盖。首先用计算机辅助软件proe来进行零件的三维造型和注塑模具设计。对设计的零件进行结构与工艺分析，注塑模具设计成三板模，一模一腔，单流道，斜导柱抽芯机构和斜顶抽芯机构，摆钩分型螺钉定距机构。设计成型零部件以及设计合理的推出机构。对设计进行验证主要是对注射机的相关重要参数进行验证，包括模具闭合厚度、模具安装尺寸、模具开模行程、注射机的锁模力等。在校验合格后，进行成型零件加工工艺过程的制定，既要保证塑件的质量，又要兼顾经济性。最后则是模具的装配环节，包括制定装配步骤、明确注意事项等。模具出图环节将使用AutoCAD对装配图和零件图进行修整。然后采用模流分析软件Moldflow对零件进行最佳浇口位置分析和充填+冷却+翘曲分析，根据分析结果对冷却系统和浇注系统进行调整和优化，注塑模具中的浇注系统和冷却系统也进行相应的调整。
最后的注塑模具浇注系统合理，流料能够完全充填型腔；冷却系统的冷却效果良好；制品翘曲程度达到合理的范围；模具整体结构合理。
关键词：空调前盖；proe；Moldflow；注塑模具
Abstract
Comparedwith the traditional injection mold design method, the cycle of the injection mold design based on the proe, and the Moldflow is short, it cost low and have good mould manufacturing technology. This design’s topic is about hang up air conditioning panel parts. First he used computer-assisted software proe to make the molding of parts and plastic injection mold design, then to design of parts structure and process analysis, and the injection mold design use three plate mold,which has a cavity in a mold,work shuntway, font oblique guide column core-pulling mechanism and inclined top core-pulling mechanism, put hook screw spacer institutions parting.
Design molding parts aswell as design the launch of the agency. Validate the design toverify the important parameters of the injection machine, including the thickness of the mold is closed, the mold mounting dimensions, mold opening stroke, the injection molding machine clamping force. Calibration after passing the formulation of the molding parts machining process,we must ensure the quality of the plastic parts, but also take into account the economy. Finally, there is the link of the mold assembly, including the development of the assembly steps, explicit attention to such matters.Hewill use the AutoCAD drawing session on the assembly and repair parts diagram. Then use the mold flow analysis software Moldflow to do the analysis of the best parts of gate location and filling+ Cooling+warpage analysis, According to the results of analysis of cooling system and pouring system to adjust and optimize injection mold, the gating system and cooling system also accordingly.
The last of the injection mould casting system is reasonable, the flow can be fully mold filling material;the cooling effect of the cooling system is good；Products to the scope of the reasonable degree ofwarping；thewhole structure is reasonable as a good mould.
Keywords: Air conditioning panel；proe；Moldflow；injection mold
目录
引言1
1国内外研究现状1
1.1国外注塑模具的发展过程1
1.2我国注塑模具的发展以及发展趋势2
2塑件设计和分析3
2.1材料分析和塑件材料选用3
2.2塑件结构分析和造型设计4
2.2.1塑件造型设计的基本要求4
2.2.2塑件的几何尺寸以及精度4
2.2.3塑件的表面质量4
2.2.4塑件的整体形状结构4
2.2.5塑件结构要素的设计5
2.3成型工艺分析与设计5
2.3.1成型前的准备6
2.3.2成型工艺控制7
2.3.3注射过程7
2.3.4塑件的后处理8
3选择注塑机8
3.1计算塑件体积和质量8
3.2估算浇注系统的体积和质量9
3.3选择注塑机9
3.4锁模力的校核9
3.5注射压力的校核9
3.6开模行程的校核10
4模具设计10
4.1型腔布局和分型面的设计10
4.1.1型腔数目的确定10
4.1.2分型面的设计11
4.2浇注系统的设计12
4.2.1主流道的设计12
4.2.2分流道的设计13
4.2.3浇口的设计14
4.2.4冷料穴的设计15
4.3排气方案的设计16
4.4成型零件的设计16
4.4.1成型零件结构的设计16
4.4.2型腔、型芯及侧型芯尺寸的确定18
4.4.3型腔侧壁和支撑板厚度的计算18
4.5结构零部件设计18
4.5.1标注模架的选择18
4.5.2支承零部件的设计19
4.5.3合模导向机构设计20
4.6推出机构设计20
4.6.1塑件脱模21
4.6.2推出机构的导向和复位21
4.7侧向分型与抽芯机构设计22
4.7.1侧抽芯机构的抽芯距和抽芯力的计算23
4.7.2斜导柱的设计24
4.8冷却系统设计24
5基于Moldflow的充填和冷却性能分析25
5.1选择塑胶材料26
5.2设置成型工艺参数26
5.3网格的划分和修补27
5.3.1网格的划分27
5.3.2网格的修补与优化28
5.4浇注系统的创建29
5.4.1确定最佳进浇位置29
5.4.2创建浇注系统29
5.5冷却系统的创建30
5.6分析结果30
5.6.1主要的流动分析结果31
5.6.2主要的冷却分析结果33
5.6.3主要的翘曲分析结果34
5.7改善制品翘曲变形35
5.7.1改善措施35
5.7.2改善效果36
5.7.3改善前后结果对比列表36
6结论37
致谢38
参考文献39
底板A2
顶杆A3
顶块1A3
顶块2A3
顶针底板11
顶针面板A2
定位环A3
后模仁A1
面板A2
前模仁A1
支撑柱A3
2摘要
3设计所包含文件
1字数
4目录
