A-7-夹具三维装配图
KST1002换挡拨叉的加工工艺及铣10C11左端面夹具设计
摘要
论述KST1002换挡拨叉的加工工艺及铣10C11左端面夹具设计,研究零件机械加工工艺规程的设计问题,介绍工艺规程的组成、制定路线等。说明零件的机械加工工艺结构性,结合生产主要从零件分析、毛坯的选择、工艺路线的拟定、工序内容的确定等几个方面详细的讲述了换挡拨叉零件工艺过程设计以及工艺编制中应注意的问题,以及如何才能达到最理想的表面质量和经济效益。
针对设计给定的题目,设计铣10C11左端面专用铣床夹具。夹具设计包括:设计出对零件进行定位,夹紧,还有引导的各个元件。在这里尤其要注意的是,夹具在定位零部件的时候,会产生误差,这个误差要在的合理控制范围以内,要充分了解夹具的优缺点,以便改进。
关键词:KST1002、换挡拨叉、加工工艺、10C11左端面、铣床夹具
Abstract
The processing technology of KST1002 shifting fork and the design of the clamp for milling 10C11 left end face are discussed. The design problems of the machining process regulations for parts are studied. The composition of the process regulations and the formulation of the route are introduced. This paper illustrates the technological structure of the mechanical processing of the parts. Combiningwith the production, this paper describes in detail the technological process design of the shifting fork parts and the problems that should be paid attention to in the technological process design and the technological preparation, and how to achieve the most ideal surface from the aspects of the parts analysis, the selection of the blank, the drafting of the technological route and the determination of theworking procedure contents. Quality and economic benefits.
Inview of the design of a given topic, design milling 10C11 left end milling machine fixture. Fixture design includes: positioning, clamping, and guiding components. In particular, it should be noted that the fixture in the positioning of parts, therewill be errors, this error should bewithin a reasonable control range, to fully understand the advantages and disadvantages of the fixture, in order to improve.
Keywords: KST1002, shift fork, processing technology, 10C11 left end face, milling fixture
目录
摘要I
Abstract II
1引言1
2零件分析及毛坯的选择2
2.1零件的作用2
2.2零件分析3
2.2.1组成表面3
2.2.2技术要求3
2.2.3形位公差3
2.3毛坯的选择4
2.3.1选择毛坯的原则4
2.3.2零件毛坯的选择及制造方法4
3拟定工艺路线6
3.1定位基准的选择6
3.1.1粗基准的选择6
3.1.2精基准的选择6
3.2加工工艺路线选择、比较与确定7
3.3加工设备、夹具、刀具及量具的选择8
4加工余量、切削用量及切削时间的确定11
4.1加工余量的确定11
4.2切削用量及切削时间的确定13
5铣10C11左端面专用夹具设计30
5.1确定定位方案、定位元件30
5.1.1确定定位方案30
5.1.2确定定位元件30
5.2确定夹紧方案、夹紧元件31
5.2.1确定夹紧方案31
5.2.2确定夹紧元件31
5.3确定夹具体31
5.4确定导向装置32
5.5铣削力计算32
5.6夹紧力的计算33
5.7定位误差分析34
结论35
致谢36
参考文献37
A-6-零件图三维
A-4-夹具装配图A0
A-5-夹具体A2
A-8-毛坯图A2
工序图(全套)
A-3-零件图A2
过程卡
夹具设计部分
A-1-字数统计
A-2-设计所包含文件
工序卡
计算部分预览
说明书前三页
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