A三维系统图
摘要
诸如风电等装备的关键零部件磨损是导致其失效的主要原因,异常磨损一旦出现轻则造成设备失效停机,重则造成人员伤亡。目前在线油液监测是一种有效的磨损监测技术,为装备磨损视情维修提供了途径。
本课题为了探究润滑摩擦学系统中润滑油理化及磨损磨粒特征的演变规律,设计一套多过滤循环回路强制润滑齿轮传动润滑系统模拟试验台。首先,开展模拟试验台的总体方案设计,根据方案需求进行关键零部件选型;然后,利用SolidWorks对关键零部件建模与装配;最后,根据实验需求开发了试验台电气控制单元。该试验台可以实现工况可调,油液信息在线实时获取,为揭示摩擦学系统磨损演变过程中,其润滑系统中油液在线监测数据解读提供了支撑。
关键词:过滤循环;油液监测;润滑系统;传感器
Abstract
The wear of key parts of equipment such as wind power is the main cause of its failure. Once abnormal wear occurs, it will cause equipment failure and shutdown, or cause casualties. At present, online oil monitoring is an effective wear monitoring technology, which provides a way for the condition based maintenance of equipment wear.
In order to explore the evolution law of the physical and chemical characteristics of lubricating oil and wear particles in the lubrication and tribology system, a simulation test-bed of multi filter circulation circuit forced lubrication gear transmission lubrication system is designed. Firstly, the overall scheme design of the simulation test-bed is carried out, and the key parts are selected according to the scheme requirements; Then, the important parts are modeled by SolidWorks; Finally, according to the experimental requirements, the electrical control unit of the test-bed is developed. The test-bed can realize the adjustable working conditions and online real-time acquisition of oil information, which provides support for revealing the online monitoring data interpretation of oil in the lubrication system during the wear evolution of tribological system.
Key words:Filtration cycle; Oil monitoring; Lubrication system; sensor
目录
1绪论1
1.1研究背景及意义1
1.2国内外研究现状2
1.2.1国外研究现状2
1.2.2国内研究概况2
1.3主要研究内容3
1.4技术路线图4
1.5本章小结4
2多过滤循环回路齿轮传动润滑系统设计与选型5
2.1模拟试验台总结构设计5
2.2模拟试验台的选型6
2.2.1齿轮箱的选型6
2.2.2电机的选型6
2.2.3传感器的选型6
2.2.4其余零部件选型10
2.3本章小结10
3多过滤循环回路齿轮传动润滑系统结构设计11
3.1系统设计11
3.1.1过滤循环系统11
3.1.2控制阀组系统12
3.2电气控制系统13
3.3本章小结15
4总结与展望16
4.1主要结论16
4.2工作展望16
致谢17
参考文献18
三维系统总装四视图
A0油液在线监测传感器模块装配图
A3支撑平台
A3零件图
A4冷却管法兰零件图
A4取样法兰泵零件图
A4安全阀法兰零件图
A4桌腿
A4真空过滤器法兰零件图
A4驱动电机零件图
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摘要
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