轴承座——A0
摘要
本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
轴承座加工工艺规程及其钻Φ10孔的夹具是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析，了解零件的工艺再设计出毛坯的结构，并选择好零件的加工基准，设计出零件的工艺路线；接着对零件各个工步的工序进行尺寸计算，关键是决定出各个工序的工艺装备及切削用量；然后进行专用夹具的设计，选择设计出夹具的各个组成部件，如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件；计算出夹具定位时产生的定位误差，分析夹具结构的合理性与不足之处，并在以后设计中注意改进。
关键词：轴承座；夹具设计、工艺路线
Abstract
The content of this design involves the mechanical manufacturing process and machine tool fixture design, metal cutting machine tools, tolerance and measurement, and other aspects of knowledge.
The processing technical specification of bearing housing and the fixture for drilling 10 holes are three parts including the process design, the working procedure design and the special fixture design. In the process design, we should first analyze the part, understand the process of the part and then design the structure of the blank, and select the machining datum of the part, design the process route of the part; Then the size of each step of the part is calculated, the key is to determine each step of the process equipment and cutting quantities, and then carry out the design of special fixture, select the design of the fixture components, for example, the positioning elements, clamping elements, guiding elements, the connecting parts between the fixture and the machine tool, as well as other parts, the positioning errors caused by the positioning of the fixture are calculated, and the rationality and shortcomings of the fixture structure are analyzed, and pay attention to the improvement in the future design.
Keywords: Bearing Housing; fixture design, process line.
目录
摘要I
Abstract II
绪论1
1计算生产纲领、确定生产类型2
1.1生产纲领2
1.2生产类型2
2零件分析3
2.1零件的结构分析3
2.2零件的技术要求分析3
2.2.1加工表面的加工精度和形状精度3
2.2.2主要加工表面之间的相互位置精度4
2.2.3加工表面的粗糙度4
3工艺规程设计5
3.1定位基准的选择5
3.1.1粗基准的选择5
3.1.2精基准的选择5
3.2制定加工工艺路线6
3.3选择加工设备及工艺装备7
3.4加工工序设计、工序尺寸计算8
3.5选择切削用量、确定时间定额9
4机床专用夹具设计21
4.1专用夹具的提出21
4.2夹具总体方案设计21
4.3夹具设计21
4.3.1定位元件设计21
4.3.2夹紧元件设计21
4.3.3夹具体设计22
4.4定位元件定位误差分析和计算22
4.5夹紧机构设计和夹紧力计算23
4.5.1确定驱动机构23
4.5.2夹紧力计算23
4.5钻套的设计23
总结25
致谢26
参考文献27
夹具装配图——A0
夹具体——A0
夹具设计部分
字数
工序卡
心轴——A2
摘要
目录
设计所包含文件
轴承座毛坯图——A0
过程卡
钻模板——A 2
钻模板支座——A2
