蚕豆脱壳机机械结构设计【去壳机含三维PROE+CAD图纸+说明书+PPT】

0三维预览(1)

摘要
蚕豆富含丰富的蛋白质和淀粉以及多种微量元素，可以为人体提供大量能量和营养，是重要的食品经济农作物。蚕豆在我国有悠久的种植历史，具有抗旱，高产，适应力强等特点。在中国的传统美食里蚕豆因其独特的风味、口感和加工方法，被用来制作发酵的酱菜；膨化类的香酥蚕豆；凉粉、罐头、芽豆等。
蚕豆的出口贸易需要对蚕豆进行深加工，如蛋白粉淀粉的制取，蚕豆膨化食品的加工，豆瓣酱的制作等可以大大提高蚕豆的经济价值。在提取蛋白、制作蚕豆淀粉和生产蚕豆的深加工产品时需要对蚕豆进行初步的加工。蚕豆的初加工包括蚕豆的脱壳、筛选、分级、轧碎和蒸炒等。因蚕豆的自身特点，对蚕豆的脱壳作为蚕豆初加工最难也是重要步骤之一，显得尤为重要。
脱壳后的蚕豆更容易加工，方便蛋白的提取，提高了淀粉的质量和饼粕的质量，同时使蚕豆食品更加美观。最早的蚕豆脱壳只有手工剥壳，手工剥壳效率低，对手指伤害大，不利于蚕豆的筛选品质不一。蚕豆的机械脱壳效率高，减轻了农民的工作量也提高了农民的收入，因此蚕豆脱壳机的研发迫在眉睫。
好的脱壳机不仅要证加工效率，良好的机器运转，蚕豆的脱壳率完整度还需要考虑脱壳机的成本。因此脱壳机的设计就尤为重要，有合理的设计才能生产出高质量的
受欢迎的机器。
关键词蚕豆脱壳机;皮带传动;反复脱壳

Abstract
Faba bean is rich in protein and starch, and a variety of trace elements. It can provide a lot of energy and nutrition for the human body. It is an important food economic crop. Faba bean has a long history of planting in China. It has the characteristics of drought resistance, high yield and strong adaptability. In China's traditional food, broad beans are used to make fermented pickles for their unique flavour, taste and processing methods; the puffed crisp broad beans; the cold powder, the canned bean, and the bean sprouts.
The export trade of broad bean needs deep processing of the broad bean, such as the preparation of protein starch, the processing of the expanded food of the broad bean, the production of the bean paste and so on, which can greatly improve the economic value of the broad bean. In the process of extracting protein, making broad bean starch and producing deep processed products of faba bean, we need to make preliminary processing of faba bean. The initial processing of faba bean includes bean hull shelling, screening, grading, crushing and steaming. Because of the characteristics of faba bean, the shelling of faba bean is one of the most difficult and important steps in the initial processing of faba bean, which is particularly important.
The bean after shelling is easier to process, facilitate the extraction of protein, improve the quality of starch and the quality of cake, and make the faba bean food more beautiful. The husk of the first faba bean can only be shelled by hand, the efficiency of manual shelling is low, and the damage to fingers is large, which is not conducive to the different quality of Vicia faba. Faba bean has high efficiency of mechanical shelling, reduces the workload of farmers and raises the income of farmers. Therefore, the research and development of faba bean sheller is imminent.
A good sheller not only requires processing efficiency, good machine operation, but also needs to consider the cost of shelling machine. Therefore, the design of sheller is particularly important, and reasonable design can produce high quality.
A popular machine.
Keywords vicia pea sheller belt drive repeated shelling

目录
摘要III
Abstract IV
1绪论1
1.1脱壳机的概念1
1.2脱壳机的应用1
1.3蚕豆脱壳机的现状与发展前景1
1.4这是我国最早的几种蚕豆脱壳设备1
2蚕豆脱壳机的结构及原理3
2.1蚕豆脱壳机3
2.1.1基本结构3
2.1.2工作原理3
2.2蚕豆脱壳机的特点4
3结构参数的选择与计算5
3.1结构参数的选择5
3.1.1主要参数5
3.1.2刮板的初步确定5
3．1．3刮板的功率计算5
3．1．4传动方案的拟定和确认6
3．1．5电动机的选择7
3.2 V带传动的设计选用8
3.2.1确定计算功率9
3.2.2选择V带带型9
3.2.3带轮基准直径的确定9
3.2.4中心距离的计算和带的基准长度确定10
3.2.5主动轮上包角的验算10
3.2.6V带的根数计算z 10
3.2.7预紧力的计算11
3.2.8轴上作用的压力计算11
3.3轴参数的计算13
3.3.1轴的最小直径的初步确定14
3.3.2拟定轴上零件的装配方案14
3.3.3轴的各段长度确定和定位14
3.3.4轴的强度校核15
3.4刮板结构17
3.5栅笼的设计18
3.6箱体18
3.7壳仁分离装置18
3.8机架19
4.脱壳机的三维视图20
结论22
致谢23
参考文献24

1绪论
1.1脱壳机的概念
脱壳机是通过击打挤压等方式，使农作物外壳和仁分离的机器。外壳阻碍了人们对农作物的食用和加工，影响了食物的口感和营养。我国很早就利用舂，碾等对稻谷，高粱等农作物脱壳。为了高效方便的脱壳，人们发明了脱壳机。脱壳机的脱壳方式主要有击打，挤压，和混合式。
1.2脱壳机的应用
最早的脱壳机只是为了保证壳仁分离方便食用，只运用于少部分主要粮食农作物。随着时代的发展和人们生活水平的提高，高效率，方便快捷，仁的完整度高的脱壳设备越来越受欢迎。
1.3蚕豆脱壳机的现状与发展前景
早期的蚕豆脱壳设备，豆瓣的破坏率达到了9%，甚至超过l5%。生产出来的豆瓣仁无法进行更多的深加工，以及出口等，只能粉碎或者榨油。豆瓣仁的完整率是蚕豆脱壳机是否先进的重要条件之一，从60年代以来我国相继研发出了各式各样的蚕豆脱壳机，都主要以蚕豆间的相互挤压和摩擦揉搓为主，但都存在许多缺点，导致脱壳效率和壳仁分离均不理想。直到90年代在已有的脱壳机的基础上不断的优化加强，研发出了新的以撞击和挤压两种方式结合的脱壳机，同时加入了许多新的脱壳零件。加工效率，脱壳率和豆瓣完整度重要指标均有很大提高。
1.4这是我国最早的几种蚕豆脱壳

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0三维预览(3)

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0装配图A0

大带轮A3

刮板零件A3

刮板装配图A2

料斗零件A3

箱盖A2

箱座A2

小带轮A3

栅笼A2

轴A3