A塑件三维
摘要
本次的产品名称为KF235接线端子它是生活中常见的塑件塑料产品，拿到产品以后需要用UG进行三维建模，产品壁厚比较均匀，适合中大批量生产，然后再分析该产品的特性特征，它的用途、作用以及它的结构特征怎么做，然后结合它在生活的用途和性能、以及结合材料的特性确定该产品的材料为ABS(增强)。
分析完产品本身以后首先需确定该产品的分型面，这一步至关重要，通常采用产品最大端面处为分型面。然后再用UG测量出该产品的最大尺寸多少，结合实际确定出一模几腔满足实际加工要求，经过综合分析为一模四腔的型腔布局，布局规则和均匀，然后选择合适的模架即可。流道尽可能的设计在塑件中间，保证其良好的充填性，本次采用潜伏浇口。本次设计的产品难度和结构一般，就利用分型面自然排气，不用单独设计排气系统。再者，水道也要设计得均匀的冷却产品，不可离流道太近，再者就是水道和产品距离需要大于5mm。本次设计顶杆分布均匀顶出塑件，可以在塑件脱模之后的质量得到保证。设计完了以后就对模具进行参数校核，然后确定各个结构之间配合是否符合设计要求，对比，不符合要求的微作调整。然后检查完成以后就导出二维图在CAD里面进行标注，整理图档。
关键词：三维建模;模架；注塑模具设计；校核
Abstract
The name of this product is kf235 terminal block, which is a common plastic product in our life. After getting the product, we need to use UG for three-dimensional modeling. The wall thickness of the product is relatively uniform, which is suitable for medium and large-scale production. Then we analyze the characteristics of the product, its use, function and its structural characteristics, and then combine its use and performance in our life, as well as the bonding materials The material of the product is ABS (reinforced).
After analyzing the product itself, the first step is to determine the parting surface of the product, which is very important. Usually, the largest end face of the product is used as the parting surface. Then the first mock exam is made the first mock exam of the product, and the UG is used to measure the maximum size of the product. The cavity is calculated to be a four cavity mold with regular layout and uniform layout. The runner should be designed in the middle of the plastic part as far as possible to ensure its good filling performance. The latent gate is used this time. The difficulty and structure of the product in this design are general, so the parting surface is used for natural exhaust instead of separate design of exhaust system. Moreover, the water channel should be designed to evenly cool the product, not too close to the flow channel. Moreover, the distance between the water channel and the product should be greater than 5mm. In this design, the ejector bars are evenly distributed to push out the plastic parts, which can ensure the quality of the plastic parts after demoulding. After the design is completed, the parameters of the die are checked, and then the coordination between the various structures is determined to meet the design requirements. Then, after checking, the 2D drawing will be exported, marked in CAD, and the drawing files will be sorted out.
Key words: 3D modeling; mold base; injection mold design; check
目录
摘要1
目录3
第一章绪论6
1.1注塑模具的概述6
1.2注塑模具的发展7
1.3模具的发展趋势8
第二章塑件工艺和材料分析9
2.1塑件结构分析9
2.2塑件材料的选用及性能分析9
2.3塑件的体积质量计算10
2.4塑料成型设备的选用10
第三章注塑模具的设计12
3.1分型设计12
3.2型腔的布局12
3.3浇注系统13
3.3.1模具主流道设计13
3.3.2模具分流道设计和计算14
3.3.3浇口的设计15
3.4冷料穴和拉料杆的设计16
3.5排气机构的设计16
第四章成型零件的设计18
4.1型腔的结构设计18
4.1.1计算塑件型腔长度径向尺寸18
4.1.2计算塑件型腔宽度径向尺寸19
4.1.3计算塑件型腔深度尺寸19
4.2型芯的结构设计20
4.2.1计算塑件型芯长度径向尺寸20
4.2.2计算塑件型芯宽度径向尺寸21
4.2.3计算塑件型芯高度尺寸21
4.3成型零件钢材选用21
第五章模具冷却系统设计23
5.1冷却系统的概述23
5.2冷却系统设计原则23
5.2.1计算塑件每小时注射量23
5.2.2计算范围时间内的释放热量Q 24
5.2.3水的体积流量24
5.2.4求冷却水道直径d 25
第六章注塑模具其他机构的设计26
6.1顶出系统的设计26
6.1.1塑件脱模力的计算26
6.1.2推杆强度校核26
6.2复位机构概述和设计27
6.3模架型号的选择28
6.3.1标准模架的选择28
6.4导柱导套的选择29
6.5抽芯机构的设计30
6.5.1斜导柱滑块抽芯机构的计算30
第七章注塑机的校核32
7.1注塑机注射容量的校核32
7.2校核压力32
7.3校核模具安装尺寸32
7.4校核移模行程33
7.5校核注塑机锁模力33
第八章模具总装图34
8.1注塑模具设计总装图34
总结35
致谢36
参考文献37
A三维注塑模装配图
A4塑件图
A0注塑模装配图
A1动模板
A1定模板
A2面针板
A2顶板
A3型腔
A3型芯
A3锁紧块
A3滑块底座
A4镶件
字数
摘要
目录
设计所包含文件
